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1.1) Course Introduction
1.2) Manufacturing Process
1.3) Introduction to Press and Press Tool
1.4) Introduction to Blanking & Cutting Clearance
1.5) Punching Theory / Shearing Theory
1.6) Parts of the Press Tool
1.7) The Design Procedure to Design a Press Tool
1.8) Understanding the Requirements for Press Tool Design
2.1) The Strip Layout Design Process
2.2) Step 1 - Strip Layout Design - Check Material Availability
2.3) Step 2 - Strip Layout Design - Punch & Die Dimensions
2.4) Step 3 - Strip Layout Design - Bridge Dimensions
2.5) Step 4 - Strip Layout Design - Pitch Dimensions
2.6) Step 5 - Strip Layout Design - Utilization Calculations
2.7) Step 6 - Strip Layout Design - Drawing Creation
2.8) Strip Layout 3D Design - Catia V5
3.1) Shear Force Calculations
3.2) Press Tonnage Calculations
3.3) Press Selection & Specifications
4.1) Create a Die Plate with Die Opening
4.2) Create a Draft as Die Relief
4.3) Calculate the Thickness of Die Plate
4.4) About Screws & Dowels
4.5) Create Screws & Dowel Holes on Die Plate
5.1) Create Die Assembly in Catia V5
6.1) Chapter Introduction
6.2) Design of the Rear Strip Guide Plate in Catia V5
6.3) Design of the Front Strip Guide Plate in Catia V5
6.4) Design of Strip Support Plate in Catia V5
6.5) Add Fastener holes to Die Plate for mounting Strip Guide Plates
6.6) Design of Locator Pin
7.1) Chapter Introduction
7.2) Shoulder Bolt
7.3) Design of Strip Pusher
7.4) Spring Design
8.1) Die Back Plate Design
9.1) Die Shoe Design
10.1) Blanking Punch Design
11.1) Create Punch & Press Tool Assembly
12.1) Punch Holder Design
13.1) Punch Back Plate Design
14.1) Top Plate Design
15.1) Chapter Introduction
15.2) Design the Stripper Plate with Shape Opening
15.3) Adjust the Die Height
15.4) Design Calculations of Stripper Plate
15.5) Spring Design
15.6) Spring Design in Catia V5
15.7) Shoulder Bolt Design in Catia V5
15.8) Update the Design of Stripper Plate
15.9) Assemble the Shoulder Bolt & Spring
15.10) Adjust the Length of Plates
15.11) Create CBR Holes in Top Plate
16.1) Apply Screws and Dowels
16.2) Apply Screws and Dowels to Die Assembly
16.3) Apply Screws and Dowels to Punch Assembly
17.1) Chapter Introduction
17.2) Calculate the Pillar Length & Diameter
17.3) Design of Guide Pillar
17.4) Design of Guide Bush
18.1) Design of U-Slots
19.1) Stroke End Block Design
20.1) Apply Material & Calculate Mass Properties
21.1) Add Properties and Parameters
21.2) Analyze Bill of Material
22.1) Design the Lifting Hook
22.2) Assemble the Lifting Hook
23.1) Check & Eliminate Clash
23.2) Remove Clash in Catia V5
24.1) Color the Press Tool in Catia V5
24.2) Capture the Image in Catia V5
25.1) Create Drawing with Title Block
25.2) Create Front View of Press Tool Assembly
25.3) Create Section Views of Press Tool Assembly
25.4) Create Bill of Material of Press Tool Assembly
25.5) Create Additional Section Views of Press Tool Assembly
25.6) Create Baloons for the Parts of Press Tool Assembly
25.7) Check the Assembly Drawing - Sheet 1
25.8) Check the Assembly Drawing - Sheet 2
26.1) Tool Materials
26.2) Update Tool Materials in BoM
Template for Internship Report
Submit an Internship Report
Please provide your valuable feedback
Please update your Profile on www.royal-mechanical.com
1 Second Survey
Day 1) Introduction
1.1) Course Introduction
Preview
1.2) Manufacturing Process
Preview
1.3) Introduction to Press and Press Tool
Preview
1.4) Introduction to Blanking & Cutting Clearance
Preview
1.5) Punching Theory / Shearing Theory
Preview
1.6) Parts of the Press Tool
Preview
1.7) The Design Procedure to Design a Press Tool
Preview
1.8) Understanding the Requirements for Press Tool Design
Preview
Day 2) Strip Layout Design
2.1) The Strip Layout Design Process
Preview
2.2) Step 1 - Strip Layout Design - Check Material Availability
Preview
2.3) Step 2 - Strip Layout Design - Punch & Die Dimensions
Preview
2.4) Step 3 - Strip Layout Design - Bridge Dimensions
Preview
2.5) Step 4 - Strip Layout Design - Pitch Dimensions
Preview
2.6) Step 5 - Strip Layout Design - Utilization Calculations
Preview
2.7) Step 6 - Strip Layout Design - Drawing Creation
Preview
2.8) Strip Layout 3D Design - Catia V5
Preview
Day 3) Force & Tonnage Calculations
3.1) Shear Force Calculations
Preview
3.2) Press Tonnage Calculations
Preview
3.3) Press Selection & Specifications
Preview
Day 4) Die Plate Design
4.1) Create a Die Plate with Die Opening
Preview
4.2) Create a Draft as Die Relief
Preview
4.3) Calculate the Thickness of Die Plate
Preview
4.4) About Screws & Dowels
Preview
4.5) Create Screws & Dowel Holes on Die Plate
Preview
Day 5) Create Die Assembly in Catia V5
5.1) Create Die Assembly in Catia V5
Preview
Day 6) Strip Guide, Strip Support & Locator Design
6.1) Chapter Introduction
Preview
6.2) Design of the Rear Strip Guide Plate in Catia V5
Preview
6.3) Design of the Front Strip Guide Plate in Catia V5
Preview
6.4) Design of Strip Support Plate in Catia V5
Preview
6.5) Add Fastener holes to Die Plate for mounting Strip Guide Plates
Preview
6.6) Design of Locator Pin
Preview
Day 7) Stock Pusher Design
7.1) Chapter Introduction
Preview
7.2) Shoulder Bolt
Preview
7.3) Design of Strip Pusher
Preview
7.4) Spring Design
Preview
Day 8) Die Back Plate Design
8.1) Die Back Plate Design
Preview
Day 9) Die Shoe Design
9.1) Die Shoe Design
Preview
Day 10) Blanking Punch Design
10.1) Blanking Punch Design
Preview
Day 11) Create Punch & Press Tool Assembly
11.1) Create Punch & Press Tool Assembly
Preview
Day 12) Punch Holder Design
12.1) Punch Holder Design
Preview
Day 13) Punch Back Plate Design
13.1) Punch Back Plate Design
Preview
Day 14) Top Plate Design
14.1) Top Plate Design
Preview
Day 15) Stripper Plate Design
15.1) Chapter Introduction
Preview
15.2) Design the Stripper Plate with Shape Opening
Preview
15.3) Adjust the Die Height
Preview
15.4) Design Calculations of Stripper Plate
Preview
15.5) Spring Design
Preview
15.6) Spring Design in Catia V5
Preview
15.7) Shoulder Bolt Design in Catia V5
Preview
15.8) Update the Design of Stripper Plate
Preview
15.9) Assemble the Shoulder Bolt & Spring
Preview
15.10) Adjust the Length of Plates
Preview
15.11) Create CBR Holes in Top Plate
Preview
Day 16) Apply Screws and Dowels
16.1) Apply Screws and Dowels
Preview
16.2) Apply Screws and Dowels to Die Assembly
Preview
16.3) Apply Screws and Dowels to Punch Assembly
Preview
Day 17) Guide Pillar & Guide Bush Design
17.1) Chapter Introduction
Preview
17.2) Calculate the Pillar Length & Diameter
Preview
17.3) Design of Guide Pillar
Preview
17.4) Design of Guide Bush
Preview
Day 18) Design of U-Slots
18.1) Design of U-Slots
Preview
Day 19) Stroke End Block Design
19.1) Stroke End Block Design
Preview
Day 20) Material & Mass Properties
20.1) Apply Material & Calculate Mass Properties
Preview
Day 21) Add Properties, Parameters & BoM
21.1) Add Properties and Parameters
Preview
21.2) Analyze Bill of Material
Preview
Day 22) Lifting Hook Design
22.1) Design the Lifting Hook
Preview
22.2) Assemble the Lifting Hook
Preview
Day 23) Check & Eliminate Clash
23.1) Check & Eliminate Clash
Preview
23.2) Remove Clash in Catia V5
Preview
Day 24) Color the Press Tool & Capture Image
24.1) Color the Press Tool in Catia V5
Preview
24.2) Capture the Image in Catia V5
Preview
Day 25) Assembly Drawing
25.1) Create Drawing with Title Block
Preview
25.2) Create Front View of Press Tool Assembly
Preview
25.3) Create Section Views of Press Tool Assembly
Preview
25.4) Create Bill of Material of Press Tool Assembly
Preview
25.5) Create Additional Section Views of Press Tool Assembly
Preview
25.6) Create Baloons for the Parts of Press Tool Assembly
Preview
25.7) Check the Assembly Drawing - Sheet 1
Preview
25.8) Check the Assembly Drawing - Sheet 2
Preview
Day 26) Tool Materials for Press Tools
26.1) Tool Materials
Preview
26.2) Update Tool Materials in BoM
Preview
Day 27) How to Prepare an Internship Report?
Template for Internship Report
Preview
Assignment - Submit Your Internship Report
Submit an Internship Report
Preview
Please provide your valuable feedback
Please provide your valuable feedback
Preview
Please update your Profile
Please update your Profile on www.royal-mechanical.com
Preview
1 Second Survey
1 Second Survey
Preview
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